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1. If you need the mill material certification and/or heat treatment
tensile test results, call Quality Assurance (QA) at 918/445-7668.
Furnish the product size, type, heat code and manufacturing date
and the requested information will be faxed to you within 24 hours
of your inquiry.
2. If a problem should arise, complete this form (QA0005) as
accurately and completely as possible. This information and the
accompanying samples will serve as the basis for determining the
failure root cause.
3. Do not clean samples submitted for analysis. The samples
may contain important evidence that help determine well conditions
present at the time of the failure.
4. All failure samples must include the stamped upset end
with the heat code and date of manufacture.
- For Body Failures: - Include approximately
12 on both sides of the break. If the break is within 24 of
an upset, include the upset and 12 on the other side of the
break. If a tensile pull test is required, include a 24 section
of rod body to be used for physical testing.
- For Pin and Upset Failures: - Include the upset
end with the broken pin and the mating coupling or the pin end
with the galled threads and the mating coupling. If a tensile
pull test is required, include a 24 section of rod body to
be used for physical testing.
- For Coupling Failures: - Depending upon the
type of failure, include either both halves or the entire coupling.
5. Tag each sample piece with the following information: (1)
company name, (2) lease name & number, (3) number of rods from
surface to failure and (4) your name & telephone number.
6. Carefully pack the failed sample halves to avoid mechanical
damage to the mating fracture surfaces during shipment.
7. Immediately ship the samples and the completed QA0005 Form
to Norris Sucker Rods. In Midland, Texas send the samples to the
attention of Technical Services or in Tulsa, Oklahoma send the
samples to the attention of the Quality Assurance Lab. In case
tracing the shipment becomes necessary, you should retain the
shipping receipts or notes until you have been informed by phone
that we have received the samples and the completed QA0005 Form.
- If you ship the samples by motor freight, Federal Express
or UPS, use the following physical address: 7900 West I-20,
Midland, Texas 79706 (915/561-8101) or 4801 West 49th Street,
Tulsa, Oklahoma 74107 (918/ 445-760 or 800/767-7637).
- If you mail the samples using the USPS, use the following
address: PO Box 60575, Midland, Texas 79711-0575 (915/561-8101)
or PO Box 1496, Tulsa, Oklahoma 74101-1496 (918/445-7600 or
800/767-7637).
- In certain cases, shipment by air freight may be necessary.
Airfreight shipments should be addressed to 7900 West I-20,
Midland, Texas 79706; Attention Technical Services (915/561-8101).
The air waybill must be marked Notify Upon Arrival. Please
call and inform Technical Services as to when and where to expect
the arrival of your shipment.
8. After the samples have been evaluated, a Product Failure
Evaluation (PFE) Report will be mailed stating the failure root
cause. Typically the PFE Reports will be one of two types and
will be presented to the individual responsible for the solution
or problem.
- Non-Warranty Related: Most failures will be
the direct result of certain pumping and/or well conditions.
For these situations, Norris will make an effort to recommend
possible corrective actions.
- Warranty Related: Should a question of defectiveness
for any Norris Sucker Rod or Coupling arise while covered by
warranty, the issue shall be submitted to a qualified and accredited
independent laboratory for opinion. When warranty adjustments
for steel sucker rods are considered, Norris will request that
the customer submit one (1) copy of the well servicing invoice,
with the subject fishing cost properly identified, to: Norris
Rods, PO Box 1496, Tulsa, Oklahoma 74101-1496, Attention Quality
Assurance Manager. Upon arrival of the warranty reimbursement
claim, a check for the amount of the fishing cost only will
be forwarded to the person filing the warranty claim. The well
servicing company will not be reimbursed directly.
Go to Submission Form: Section
1 - Failure Information
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