Failure Analysis

CO2 Corrosion

CO2 combines with water to form carbonic acid that lowers the pH of the water. Carbonic acid is very aggressive to steel and results in large areas of rapid metal loss that can completely erode sucker rods and couplings. The corrosion severity increases with increasing CO2 partial pressure and temperature. CO2 corrosion pits are round based, deep with steep walls and sharp edges. The pitting is usually interconnected in long lines but will occasionally be singular and isolated. The pit bases will be filled with iron carbonate scale, a loosely adhering gray deposit generated from CO2.

Figures 19 and 20 show typical examples of CO2 corrosion. Figure 19 is an example of CO2 corrosion on couplings and Figure 20 is an example of CO2 corrosion on rod bodies.

Failure Mechanisms
Design and Operation Failures
Mechanical Failures
Bent Rod Failures
Surface Damage Failures
Connection Failures
Corrosion Failures
Acid Corrosion
Chloride Corrosion
C02 Corrosion
Dissimilar Metals Corrosion
H2S Corrosion
Microbiologically Influenced Corrosion (MIC)
Oxygen Enhanced Corrosion
Scale Corrosion
Stray Current Corrosion
Manufacturing Defects

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