Failure Analysis

Acid Corrosion

Service companies use acids for well stimulation and cleanout work. All acid work should have an inhibitor mixed with the acid prior to injection into the well. Spent acids are still corrosive to steel and the well should be "flushed" long enough to recover all acid. In rare instances, some produced waters contain organic acids that have formed downhole, such as acetic, hydrochloric and sulfuric acids. Corrosion from acid is a general thinning of metal, leaving the surface with the appearance of sharp, feathery or web-like residual metal nodules. Metallic scale will not be formed in the pits. The sample in Figure 5 is an example of acid corrosion.

Failure Mechanisms
Design and Operation Failures
Mechanical Failures
Bent Rod Failures
Surface Damage Failures
Connection Failures
Corrosion Failures
Acid Corrosion
Chloride Corrosion
C02 Corrosion
Dissimilar Metals Corrosion
H2S Corrosion
Microbiologically Influenced Corrosion (MIC)
Oxygen Enhanced Corrosion
Scale Corrosion
Stray Current Corrosion
Manufacturing Defects

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